Foundry Profile

Foundry Profile

Foundry Profile: Equipment, Capacity and Capabilities

  • Team: 250 members
  • Casting Size: 1125 pounds
  • Type of iron: gray iron class 25, 30, A126-CLB
  • Melting: Cupola, 96" water cooled, hot blast with oxygen 3540 TPH
  • Overhead cranes
  • Pouring and holding: 60 ton Inductotherm holding furnace and 4 Liquimetric pouring furnaces
  • Capacity: 60,000 net tons per year
  • Pattern shop: CNC fully equipped with CAD-CAM, 8 pattern makers
  • Laboratory: full dry and wet analysis, spectrograph
  • Testing: complete brinnell and tensile testing facilities
  • Core machines: Shalco V-180s, Shalco 4-103 Cold Box
  • Pipe machines: fully automatic centrifugal machines
  • Molding:
    • 2013 Disamatic (DISA)
    • 270A Disamatic (DISA)
    • No-Bake System
  • Muller: Simpson 225G, 150 TPH
  • Blast cleaning: Rotoblast
  • In-Line wheelabrators
  • Robotics: Fanuc S-420i W, 342 lb capacity
  • Finishing: drilling, tapping, painting
  • Principle product lines: automotive,valve, waterworks, fittings, agricultural
  • Markets: North America and international
  • Casting size Disa 1 pound 125 pounds
  • Casting size no bake125 pounds up to 1000 pounds
  • Add class 40 to type of gray iron
  • Complete test lab facilities